Fitzpatrick’s Contained Roller Compaction Systems (CCS Ranges)

High-Containment Roller Compactors for Safe, Scalable Dry Granulation

High-Containment Roller Compactors for Safe, Scalable Dry Granulation

The CCS range is engineered for precise, clean, and contained dry granulation—from R&D through full-scale production. Featuring a twin-screw feed system that ensures uniform compaction, these roller compactors are vacuum-sealed and optionally inerted via nitrogen to prevent exposure and dust release. Models scale from compact lab units to large production systems, delivering consistent results and ease of cleaning with wash-in-place (WIP) capabilities.

Key Features & Benefits:

  • High-Level Containment with PCS: Patent Product Containment System (PCS) plus vacuum/N₂ inerting safeguards operators and product.
  • Identical Lab-to-Production Scaling: R&D models (CCS220, CCS320) mirror full-scale equipment—same roll diameter and controls help reduce validation time.
  • Universal Operating Interface: Consistent HMI across all CCS models makes training and SOP adherence seamless.
  • Fast Cleaning & Maintenance: WIP/Wash-in-place systems, removable parts, and hydraulic roll spread make turnaround faster and easier.
  • Robust Twin-Screw Feeding: Independent screw speeds optimize powder deaeration and ribbon consistency for better downstream performance.

Ready to ensure safe, scalable, and reproducible granulation? Contact us today to discuss how our CCS roller compactors can give your process airtight containment and seamless scale-up—from lab trials to full production.