ProRate Single Screw Feeders for the Plastics Industry

In the spring of 2023, Coperion K-Tron made waves in the industry with the expansion of its original ProRate™ PLUS feeder portfolio, introducing innovative solutions tailored for feeding powders.  Combined with the recently unveiled ProFlow™ bulk solids activator, this new feeder promises unparalleled efficiency in handling powder additives, particularly in plastics applications.


One standout addition to this lineup was the ProRate PLUS-MT twin screw feeder, marking a significant step forward in powder-feeding technology. This twin screw feeder, combined with the recently launched ProFlow™ bulk solids activator, promises efficiency and reliability, particularly in plastic applications requiring powder additives.


Coperion K-Tron, with its century-long expertise in feeding solutions, unveiled a brand-new feeder line explicitly tailored for simple feeding applications in the plastics industry. The ProRate PLUS continuous gravimetric feeder line not only offers an economical solution, but also boasts a remarkable price-performance ratio, ensuring a swift return on investment. With its quick delivery times, it stands as a testament to Coperion K-Tron’s commitment to meeting industry demands efficiently.

The original ProRate PLUS product line
The original ProRate PLUS product line featured three single screw feeders ideal for feeding pellets, granules, and other free-flowing bulk materials in secondary plastics applications. However, recognizing the need for solutions catering to more challenging materials, Coperion K-Tron expanded its offerings with the ProRate PLUS-MT twin screw feeder.

ProRate PLUS-MT twin screw feeder
The ProRate PLUS-MT twin screw feeder is engineered to handle difficult-to-handle powder additives like talc. Its horizontal agitator ensures optimal material filling, reducing pulsations and providing a self-cleaning effect. Moreover, its steep hopper design facilitates reliable feeding of poorly flowing bulk solids without the need for an additional vertical agitator. In instances of material bridging or ratholes, the addition of ProFlow bulk solids activators promotes consistent material flow.


Designed for ease of use, the ProRate PLUS feeders feature a space-saving trapezoidal shape, allowing for clustering of up to six feeders around an extruder inlet within a compact radius. With four feeder models covering a wide range of throughputs, these feeders offer versatility without compromising performance. Additionally, the patent-pending ProClean™ Rail system facilitates effortless cleaning and maintenance, further enhancing operational efficiency.


Each ProRate PLUS feeder is equipped with P-SFT load cells and a pre-wired ProRate PLUS PCM control module, ensuring precise weighing and reliable performance. The feeders are also designed for hazardous locations, meeting stringent safety standards.

Coperion K-Tron’s Prorate offerings represent a significant leap forward in powder-feeding technology. With innovative features, robust design, and unmatched performance, these solutions are poised to redefine the standards of efficiency and reliability in the industry. To learn more about the Prorate Plus line or to set up a consultation please feel free to contact us at sales@mills-winfield.com or give us a call at 630-924-1208.